Microwave steel

April 1, 2004
A Michigan Technological University researcher wired together magnetrons from six microwaves into one super heavy-duty oven, added an electric arc furnace, and placed iron oxide and coal inside. The result: In minutes, the microwave energy reduced the iron ore to iron and the electric arc furnace smelted the iron and coal into steel.

 

This process could give the steel industry the same benefits that a microwave gives a family, says Jiann-Yang Hwang, an associate professor of materials science and engineering at the Houghton, Mich., school. "With a blast furnace, most of the heat escapes," says Hwang. "It's similar to the stove in your home, where most of the heat warms the kitchen. It's inefficient. In our microwave, iron oxides can be heated to 1,000°C in 1 minute, compared to hours for conventional heating," he adds.

Also, microwave technology could cut steel production costs in half, according to Hwang. In addition to energy savings, the process uses coal, eliminating high-cost coke. The manufacturing process is simple, cutting the number of steelmaking steps in half. The environment would benefit as well, with significant reductions in greenhouse gases and sulfur-dioxide emissions.

Sponsored Recommendations

MOVI-C Unleashed: Your One-Stop Shop for Automation Tasks

April 17, 2024
Discover the versatility of SEW-EURODRIVE's MOVI-C modular automation system, designed to streamline motion control challenges across diverse applications.

The Power of Automation Made Easy

April 17, 2024
Automation Made Easy is more than a slogan; it signifies a shift towards smarter, more efficient operations where technology takes on the heavy lifting.

Lubricants: Unlocking Peak Performance in your Gearmotor

April 17, 2024
Understanding the role of lubricants, how to select them, and the importance of maintenance can significantly impact your gearmotor's performance and lifespan.

From concept to consumption: Optimizing success in food and beverage

April 9, 2024
Identifying opportunities and solutions for plant floor optimization has never been easier. Download our visual guide to quickly and efficiently pinpoint areas for operational...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!