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Basics of Design Engineering

No special set up is required for Stratasys 3D Printers and 3D Production Systems, just follow three easy steps to convert CAD files into 3D parts.

Brian Pinkham from NB Corporation of America talks with Ken Korane from MACHINE DESIGN about issues facing design engineers of motion systems. 5:47

Custom motor mounting design

Jeramè Chamberlain of Nippon Pulse America looks at what goes into prototyping a motion control system. 6:00

Hydroformed bellows

Jim Barkand from Servometer demonstrates three different bellows construction techniques to Lee Teschler of MACHINE DESIGN. 8:23

running-engines-2
  • Circa 1940
  • 4 cylinder
  • 1.6 cu. in. displacement
  • Weight: 4.5 lb

 

CAD / CAM / CAE / FEA

Pi Mobility used Autodesk’s Digital Prototyping solution to produce a data-rich 3D digital prototype that helped them get to market much quicker than the competition.

Simulia design simulation software

Tony DiGregorio from Simulia demonstrates the operation of the Simulia realistic simulation software to Lee Teschler of MACHINE DESIGN6:05

Proto Labs

See how Proto Labs, through its First Cut and Protomold services, provides new product designers and engineers with the easiest, fastest and least-expensive way to obtain real parts, really fast. Length: 4:07

Wind turbine air flow simulation

Jim Lindauer from CD-Adapco discusses fluid flow simulation software and modeling with Bob Repas from MACHINE DESIGN. 5:14

A robot is displayed to show that it can manipulate the Rubik's cube.

Electrical & Electronic

Sustainability trends in wiring

Kevin DePratter from Northwire Inc. discusses some of the upcoming trends in wiring sustainability with Lee Teschler of MACHINE DESIGN magazine.

Jeff Gruetter from Linear Technology discusses synchronous step-down DC/DC coverters. 

Specification requirements for cables for industrial machinery.

Step-by-step instructions on how to strip the silicone jacket from a Cicoil flexible flat cable in preparation for terminating the flat cable to any connector.

Electronics on-board a GT Class BMW - Rob Trinkner

Engineering Careers & Management

Cirque du Soleil needs qualified engineers

Fastening & Joining

AssureCure System - Henkel/Loctite

The AssureCure System for Light Cure Adhesives - John Lafond, Henkel/Loctite

Rotor Clip retaining ring holding a collet on a shaft.

Jurgen Wenzel from Rotor Clip talks about the advantages of using retaining rings in place of other methods to hold parts in place.  4:54

UV light cured cyanoacrylate adhesive

Henkel Corp.'s John Lafond demonstrates engineered adhesives for demanding applications. 3:04

Loctite thread locking compound

Doug Lescarbeau from Henkel Corp. explains how new Loctite products keep bolts tight and seals dry.  5:50

Controlled needle-point application of adhesive

David Titone from EFD Inc. talks about automatic dispensing valves and techniques for the applications of fluids. 7:23

Hydraulics & Pneumatics

A pneumatic 24-string guitar tree.

Lee Teschler looks at a 24-string guitar tree built to demonstrate electronic actuation of pneumatic systems built by Rob Clippard from Clippard Instrument Laboratory Inc. 6:52

Pnuematic cylinder operations

Ken Korane of MACHINE DESIGN magazine looks on as Chip Rediess from Norgren demonstrates how the Ecology seal speeds pneumatic cylinder rod motion as it cushions impact and reduces noise at the end of stroke. 7:46

Proportional pneumatic cylinder controller with compliance.

George Haithwaite and Jose Riofrio from Enfield Technologies demo several applications for pneumatic cylinders with proportional position control. 5:52

Vacuum gauges show loss from tubing.

Andy Lovell from PIAB demonstrates losses that plague vacuum systems and how to correct them. 5:21

Lucien Johnston from Fludicon (www.fludicon.com) shows an interesting application for special hydraulic fluid

Industry Applications

Lee Teschler of Machine Design magazine talks with Justin Moll, Mark Thorsell and Lukas Furrer at Elma Electronics about complete electronic housing solutions and housing components.

Complex parts made with Dynacast 4-slide casting equipment.

Grant Riveter Smarter riveting and smarter riveting machines.

New materials expand possible uses of 3-D prototyping.

Greg Kenrick of R.G. Kenrick Co. Inc. demonstrates a golf ball hitting machine they converted from electric to pnuematic operation. Length: 4:38

Materials

Nitriding vs. carburizing gears

John D'Amico of Onvio LLC compares nitriding to carburizing gears in planetary gearboxes for hardness. 2:47

Water bath for testing at body temperatures

Sarah Woodard from Instron looks at material testing devices for biomedical applications. 3:52

Waffle griddle coating

Corey Wesnitzer from General Magnaplate Corp. shows off some new coatings for manufactured parts that improve waffle iron griddle life and keeps hot glue from sticking. 4:06

Metal coating example

Corey Wesnitzer from General Magnaplate talks about special purpose coatings for metals with Ken Korane of MACHINE DESIGN. 4:56

Ruby orifices in inserts

Bird Precision's Paul Baillio outlines the creation and use of rubies for bearings and as flow monitor orifices to Lee Teschler of MACHINE DESIGN. 6:13

Mechanical

Bearing Lubrication - AST Bearings

The Complexity of Bearing Lubrication - John Wallace, AST Bearings

Material Varieties in Bearings - John Wallace, AST Bearings

Material Varieties in Bearings - John Wallace, AST Bearings

Rotor Clip retaining ring holding a collet on a shaft.

Jurgen Wenzel from Rotor Clip talks about the advantages of using retaining rings in place of other methods to hold parts in place.  4:54

Examples of electrodeposited nickel bellows

Brent Caldwell of Servometer® explains the electroforming process used to manufacture electrodeposited nickel bellows, and discusses multiple product applications. 4:05

parallel blocks that use plastic bearings

Matt Mowry from igus looks at the benefits of using plastic bearings. 2:00

Motion Control & Mechatronics

Smart motors can be used without separate motor controllers.

Prepackaged systems give manufacturers more options in motion control

TwisterBand cable carriers from igus, inc., carry power and data lines, as well as hose and tubing, through 3,000° of motion with minimal friction and wear.

Sustainable Engineering

Recycling plastics at local facilities.

Stephen Hawksworth of PTI Recycling Systems and Craig Barrows of Plastic Technology Inc. talk about a new initiative in PET plastic recycling through the creation of distributed recycling plants across the nation. 12:54

Learn about leading-edge Fiber Optic and Isolation Solutions and enhancements across the four technology sectors that make up Alternative & Renewable Energy: Solar Power; Wind, Water and Geothermal; Fuel Cells and Hydrogen; and Biomass and Battery technologies.

Sheet feeder for plastic recycling

Thomas Embley of Precision AirConvey and Mark Richardson of Plasmac, Ltd., demonstrate the latest in plastic film and sheet recycling equipment to Jessica Shapiro of MD. 6:25

Saving energy beyond motor efficiency

Richard Mintz from SEW Eurodrive Inc. provides details of a report that says energy efficient motors may use more energy than standard motors in certain applications and that one must look beyond the motor for the best energy savings.  6:24