Thinkstock
Motors

Building a More Efficient Supercharger

May 23, 2017
Hollow rotors and a specialized coating increase the Ogura TX’s performance.

The Roots-style blower was first introduced in the mid-19th Century, intended for use as an air pump in blast furnaces and other industrial applications. Today, they are used in industrial, automotive, and marine applications, as well as in fuel cell electric vehicles as pumps for air and liquid hydrogen.

The supercharger works by pulling air through a pair of smoothly meshing rotors that turn in opposite directions. Air is trapped in the pockets formed between the rotors and the housing. As those opposing rotors turn, pressure differentials build up in the expanding and collapsing pockets. For every revolution of the rotor, air gets pumped from one side of the unit to the other, from inlet to outlet. Timing gears are typically used to keep the rotors synchronized.

The TX series from Ogura uses a specialized coating that can absorb metal chips. The chips become embedded in the coating instead of scoring and scratching the inner housing or getting transferred into the engine. The ability of this coating to absorb small amounts of material contamination helps maintain blower efficiency.

Another unique design feature of the Ogura TX superchargers is the use of hollow, low-inertia rotors. This allows for an electric clutch to be used on the input side so that the supercharger can be engaged remotely. The lightweight rotors mean that the supercharger can ramp up and apply boost very quickly. The TX series also has an optional electric clutch, which reduces energy consumption: The blower doesn’t turn when it isn’t needed (in the process, extending the life of the supercharger). The electric clutch also allows the supercharger to be engaged remotely at any time.

The high efficiency of the Ogura designed Roots blowers is being realized across many other applications including mobile agricultural sprayers, mobile vacuum equipment, drying processes, exhaust gas recirculation, stationary power generation, industrial furnaces, and fuel cell applications.

About the Author

Jeff Kerns | Technology Editor

Studying mechanical engineering at Rochester Institute of Technology (RIT), he worked in the Polymer Research Lab. Utilizing RIT’s co-op program Jeff worked for two aerospace companies focusing on drafting, quality, and manufacturing for aerospace fasteners and metallurgy. He also studied abroad living in Dubrovnik, Croatia. After college, he became a commissioning engineer, traveling the world working on precision rotary equipment. Then he attended a few masters courses at the local college, and helped an automation company build equipment.

Growing up in Lancaster County, PA he always liked to tinker, build, and invent. He is ecstatic to be at Machine Design Magazine in New York City and looks forward to producing valuable information in the mechanical industry. 

Like him on Facebook and follow him on Twitter.

Sponsored Recommendations

Diaphragm Pump Technology Drives Industrial Washers

Jan. 23, 2025
Discover high-performance pumps and systems built to handle various gases, liquids, and chemicals with precision.

Harmonic Drive Actuators with Integrated Drive Technology

Jan. 17, 2025
Discover the future of motion control.In this video, we explore how integrated drive technology (IDT) from Harmonic Drive is revolutionizing the precision mo...

7 factors to Consider When Choosing the Right Gear Technology

Jan. 17, 2025
Choosing a drive involves several design factors that depend greatly on the task at hand. This top 7 list will guide you, whether your task requires precise and exact movements...

What are the Benefits of Actuators with Integrated Servo Drives?

Jan. 17, 2025
Actuators with Integrated Servo Drive Technology (IDT) simplify cable management, control hardware, and commissioning while achieving outstanding performance in a compact size...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!