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Machining & Manufacturing

Ladish Forging, a firm with over century of experience forging big parts for demanding applications, had to do some serious planning when it took on task of ring rolling and forging 21.5-ft diameter kiln tire out of a 12-ft-wide, 225,000-lb carbon-steel donut.

A new machine tool uses lasers to polish metal molds.

Servopneumatics and advanced controls give robots a humanlike tactile sense, helping automate surface finishing and sensitive assembly operations

Ultrasonic additive manufacturing makes parts no other technique can.

The Longshot Camera System holds any compact, pocket, or point-and-shoot camera and puts it up to 21 ft away in any direction. The photographer can then gently pull on the accompanying retractable-reel line, triggering the camera to take a picture

A design aid from Proto Labs called the “Protogami” consists of six tetrahedra, each of which holds four flat black triangles made from a particular resin.

Just-in-time manufacturing and a demand for reduced inventory have pushed the adoption of automated storage-and-retrieval systems (ASRSs)

die-casting difficulties

Three broad design strategies can drastically reduce die-casting costs and improve part quality.

Combining mechanical, electrical, and control engineering cut design and development costs and helped push a new machine to market faster

customizing parts can simplify R&D and production

Modifying off-the-shelf parts or customizing from scratch can simplify R&D and speed production.

Rapid prototyping for the masses

Bring your idea and leave with an object — at low, or no cost.

Photochemical machining (etching), microstamping, and micromachining are all used to make small, precision components. Each process has its own advantages and limitations

An excavator manufacturer discovered that pressure transmitters on its equipment were susceptible to leaks, letting water get in the sensor bodies. The weak connection between the cable connector and the sensor body was letting moisture destroy the circuit board

One major parts supplier also offers rapid-prototyping and manufacturing services.

When engineers at Farris Automated Systems LLC, Hartland, Wis., were designing a dynamometer for checking rotating parts, a major challenge was in configuring the device’s main hardware component