The Machine Design Tech Insider
Machine Design Tech Insider
For design engineers and engineering management January 24, 2008
In this issue
Articles:
  • The I-35 Bridge: The truth is out there
  • Wind tunnel tests future space planes
  • An uplifting experience
  • Machine Design Editor Leland Teschler:
        Are CFLs really a bright idea?

  • Products:
  • Catalog on automation systems
  • Graphical-user interface
  • Stainless-Steel Couplings
  • Ultrasonic sensor

  • News from MD
  • Engineering TV
  • Linear Motion Components Survey
  • MD's Salary Survey
  • And much more

  • Industry Update:
  • Silver Supplier of the 2008 FIRST Robotics Competition

  • Events, Literature, Etc.

    Featured Links

    Carbon nanotubes seek and destroy harmful proteins
    Ravi Kane, a researcher at Rensselaer, has developed a way to remotely deactivate proteins using carbon nanotubes and light. The method can be used to destroy harmful proteins, such as anthrax toxin, which is useful for laboratories as well as in defense and homeland security situations. The researcher believes this new technology could be used to seek out and destroy cancer cells in the human body.

    The researcher attached a peptide to a carbon nanotube. Different peptides are attracted to different proteins, and the one he used is attracted to anthrax toxin. After the nanotube/peptide attached to the toxin, the researcher shined UV light on the nanotube. The UV light prompted the nanotube to release of nanoscale free radicals, called reactive oxygen species, which in turn deactivated the anthrax toxin.

    Watch the short video of Kane talking about this research and tell us what you think!

    Thanks for reading and I wish you all the best in the new year!

    Julie Kalista
    Articles

    The I-35 Bridge: The truth is out there
    Whenever engineers discuss the I-35 bridge collapse in Minneapolis, the overriding question is: "How could such a thing happen?" There are many theories, but most lead to the question: “Who was watching the store during repairs?” In past columns, I often refer to hazard analysis, a technique for proactively avoiding product failures and unsafe conditions. It should be used for all designs, including bridges. Prior to building this bridge, the design should have been analyzed for all reasonably foreseeable situations. This would include the expected life of the bridge. Was it? I do not know. This information is not readily available, but I hope it is included in the accident report when it finally comes out.
    Full Article

    Advertisement

    Simultaneous 3-Axis X, Y and Z Beam Control
    Revolutionizes Laser Marking

    The new KEYENCE MD-V9900 YVO4 Laser Marker features the world’s first, real-time, 3-axis beam control. The MD-V9900 provides distortion-free marking of products with different heights, inclined surfaces, cylinders or circular cones at production line speeds. This revolutionary performance is made possible by a 42mm variable focal length, a variable beam spot size and an ultra-large 300 x 300mm marking area. The MD-V9900 eliminates the need to move the marker or products to achieve perfect marking.


    Machine Design Editor Leland Teschler: Are CFLs really a bright idea?
    Compact fluorescent lamps were in the news recently when U.S. legislators passed a Bill that mandated energy-efficiency standards light bulbs must meet by 2014. The Bill would make it impossible to sell the incandescent bulbs we have today. Coincidentally, EC&M Magazine, a publication for electrical contractors, published letters to the editor expressing alarm that legislators are enacting laws favoring CFLs. “I am as much for greening the world as anyone,” said one letter writer, who then pointed out numerous problems with CFLs, before concluding that, “mandated stupidity is not the way to go.”
    Full Article


    Wind tunnel tests future space planes
    The X-51A aircraft carries engines called scramjets that can power the plane to target speeds close to Mach 6 or six times the speed of sound. The advanced aircraft is expected to evolve into missiles able to hit mobile and time-critical targets. The X-51A is wedge-shaped, with a scoop-like cowl on its underbelly, where air rushes into the inlet of the engine's combustor. It is critical that air entering the inlet be turbulent at hypersonic speeds or the engine could stop. Because of this, air must be converted to turbulent flow before entering the inlet. Engineers installed a raised strip of metal near the inlet to trip the air from smooth to turbulent.
    Full Article



    Advertisement

    Design and Deploy your Machines Faster

    The new National Instruments CompactRIO integrated systems are advanced programmable automation controllers (PACs) that combine an industrial real-time processor and a reconfigurable FPGA within a single chassis, lowering the cost of CompactRIO for high-volume machine control and monitoring applications. Engineers and machine builders can quickly program and customize the FPGA within the CompactRIO using NI LabVIEW 8.5 software.



    An uplifting experience
    The design of a lift for fragile 300-mm semiconductor wafers gets stiffness just right to synthesize smooth motion. When the semiconductor industry moved to 300-mm wafers a few years ago, it changed the whole manner of working within chip fabs. In earlier times, it was not uncommon to see cleanroom workers manually carrying racks of wafers from one processing station to another. Semiconductor makers basically used batch-fabrication methods. There was little automation when it came to moving inprocess wafers from one fabrication step to the next.
    Full Article

    New Products

    Catalog on automation systems
    This 165-page catalog features information on automation systems, including the IndraLogic open PLC system and the IndraMotion systems. Also included is information on Rexroth control components including IndraControl L rack-based controls, IndraControl V HMIs and industrial PCs, Inline cabinet-mounted I/O (IP20), Fieldline machine-mounted I/O (IP67), and IndraWorks engineering framework software.
    More Information:
    Bosch Rexroth AG

    Graphical-user interface
    A graphical-user interface for the manufacturer's stepmotors lets users set up motion parameters and execute commands. Users can backspace and retype information in the terminal section. The software configures current, velocity, acceleration, and microstepping. It comes with a built-in unit converter. Programs can be saved and uploaded via text file.
    More Information:
    Lin Engineering

    Stainless-Steel Couplings
    The 17-4PH stainless-steel couplings offer higher torque capacity and torsional stiffness with two sets of flexures for increased parallel offset. Three series are available: the W Series (metric) accommodates shaft sizes from 3 to 20 mm, the MC Series from 0.16 to 1.75 in., and the H Series from 0.06 to 0.75 in. All three series are capable of transmitting torque through 5° if required and can operate in temperatures up to 600°F (300°C).
    More Information:
    Helical Products Co. Inc.



    Spring Catalog
    Smalley's product line is now available in a catalog. It includes over 7,000 standard wave springs, spiral retaining rings and snap rings and is available in English or French. Spiral rings are interchangeable with snap rings and require no special tooling for removal. Wave springs reduce heights by 50%, with equal force and deflection as standard coil springs. Parts are available from stock in dimensions from 1/4- 16-in., in both carbon and stainless steel. Special designs are also available from 0.200- 90-in.
    More Information:
    Smalley Steel Ring Co.

    News from MD

    Introducing Engineering TV, an innovative online video program by engineers for engineers. Twice a week, each 5-8 minute episode shows cutting-edge technology in action and looks behind the scenes as today's engineers shape tomorrow's breakthroughs. Brought to you by the Penton Media Design and Electronics Engineering groups.
    View Videos

    Experience National Instruments Technologies From the Comfort of Your Own Computer!
    With more than 200 on-demand webcasts, videos, interactive tutorials and demos available for users of any experience level, it is easier than ever to learn about the newest products and features available from National Instruments.
    Begin your search here with a collection of webcasts specifically chosen for design and automation engineers.

    CAD Library offers advanced CAD Resources
    The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

    It's salary survey time!
    Find out how you stack up against your peers when it comes to income and workload by taking a few minutes to fill out the 2008 MACHINE DESIGN salary survey.
    Your response, and the replies of other readers, will show where you fit in among other design professionals, as well as help MACHINE DESIGN magazine better serve you as an information source. The results will be highlighted in our salary survey article in the April 24 issue.
    Responding to the survey automatically enters you into a drawing for a prize. To qualify for the drawing, please fill out the survey by Friday, Feb 15.

    Linear Motion Components Survey
    We need your input. Simply complete our brief survey and you can WIN a $500 American Express gift card.

    Sponsored by:


    UPCOMING IN-PERSON EVENTS
    Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

    Linear Analysis Training Class
    February 11-15, 2008
    Students will be shown demonstrations of how to set up, analyze, and investigate typical structures. Workshops let students put this new knowledge into practice. The important features of the FEMAP GUI are introduced and, at the same time the essentials of Nastran are explored. Emphasis during the class is on the construction of proper analysis models, and the effective use of the various solution types. Additional troubleshooting techniques are discussed, as well as the various types of common error messages generated by NEiNastran. The objective of this class is to give a solid grounding in FEA basics and good practice to enable the student to carry out real world linear static analysis.

    UPCOMING WEBCASTS

    Power Transmission Technologies:
    The Advantages and Applications of Belt Drive Solutions

    Sponsored by Gates Corporation
    DATE: February 19th, 2008
    TIME: 2:00pm ET

    Today's designers choose from a variety of technologies for transmitting power in mechanical systems. With increasing demands to optimize systems for efficiency, noise, package size and low maintenance, choosing the right power transmission technology for the job is a challenge. Brent Oman with Gates Corporation will share his knowledge about selecting power transmission solutions. The presentation will review the pros and cons of different technologies and demonstrate the various capabilities of belt drive systems in particular.

    Click here to register!


    ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


    Click Here for a list of archived Machine Design webcasts.
    Industry Update

    Silver Supplier for the 2008 FIRST Robotics Competition (FRC)
    Inspired by the excitement of last year's event, Bishop-Wisecarver Corp., manufacturer of the original DualVee guide wheel, has returned as a sponsor of the 2008 FIRST (For Inspiration and Recognition of Science and Technology) Robotics Competition (FRC) as a Silver Supplier.

    FIRST provides an educational and career path for young people with an interest in pursuing careers in science, technology, engineering, and math. Teams are judged not on the final score, but on overall performance, including problem solving, innovation, teamwork, community engagement, and fostering greater levels of respect and honor for science and technology, according to FIRST.

    More than 37,500 high school students will participate in the 2008 FIRST Robotics Competition, along with 21,000 mentors, 6,300 event volunteers and more than 2,500 sponsors, according to FIRST. Participating students are eligible to apply for more than $9.5 million in scholarships offered by leading universities, colleges and companies.

    The kickoff, held at Southern New Hampshire University, was broadcast visa NASA TV broadcast and Web cast to teams across the United States and in Brazil, Canada, Chile, Israel, Mexico, the Netherlands, and the U.K.
    FIRST Robotics Competition

    Events, Literature, etc.

    Omron STI 2007 Machine Safeguarding Design Guide
    This 2-volume set includes over 200 pages of engineering and regulation data. The balance of the 1400 pages includes product specifications and selection guides for the following safety products: Light Curtains, Laser Scanners, Mats, Interlocks, Relays, Network Controllers, Contact Strips, Edges, Two Hand Controls, and Enabling Switches. Get the catalog

    Guide features incremental and absolute encoders
    Stegmann has a free Encoder Selection and Application Resource Guide. It has product specifications and selection guidelines on its family of encoders and servomotor feedback systems. Information is included about the company's CoreTech encoders, with two to three-day delivery on most line counts or resolutions. Get the guide

    Is that hard-guard adequately protecting your machine operators?
    Based on revised anthropometric data, the 'Gotcha Stick' from STI is a three-segment safe-distance scale used to verify openings in machine hard-guards will not allow the point-of-operation to be accessed by the operator. Register to receive a free 'Gotcha Stick': Get the stick

    Featured Links

    Cut the delay in Rubber or Silicone Prototypes
    ProtoFastParts is seeking Medical design firms, and engineers looking to cut the delay in getting rubber and silicone prototypes and production. From print to part in 10 days. Keep your R & D program moving with the Rubber Industries Inc. exclusive ProtoFastParts program. Parts are normally shipped within 10 working days. Easy to use RFQ form online, log on to: www.protofastparts.com. Or call 952-445-1320.

     

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    Contact Information
    Editorial questions:   Julie Kalista 216-931-9458
    Advertising/sponsorship opportunities:   Virginia Goulding 216-931-9893

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