Scanning for Ideas: Magnet Keeps Contaminants Out of Fluids
In oil-lubrication or hydraulic systems, it’s the small submillimeter pieces of tool steel that cut up and destroy motors, pumps, and other hardware.
If you can keep those
out of the fluid lines, you’re well on your
way to a contaminant-free system. With
this in mind, engineers at Magnom,
Chicago (magnom.com), decided to
revisit the magnetic filter and came up
with Magnom core technology. It sandwiches
a relatively strong donut-shaped
magnet between two steel discs to make
up a core. Several cores can be stacked
on a central mandrel to meet application-
specific requirements. The magnet
is configured so that its north and south
poles are on its flat sides, extending the
north and south-oriented magnetism to
the discs. The discs also have cutouts large
enough to carry the required fluid flow.
The discs concentrate magnetic forces between
the outer portion of the discs. These forces
pull out steel and ferrous particles, down to 0.1 μm,
out of the fluid and holds them tightly in the area between
discs, the collections zone. Conversely, the magnetic
fields interact to keep fluid-flow cutouts clean. So as the filter
collects debris, clogging the space between the discs, the fluidflow
areas remain clean, letting the required flow through.
The filter generates no pressure drop across it, can be installed
on the suction side of a pump without risking cavitation,
and works whether it is a continuous or pulsating flow.
It handles pressures up to 140 bar, flow rates of up to 500 lpm,
viscosities of 10,000 cST, and temperatures to 350C.