Original Publish Date : 1/22/2008
Leland Teschler's Editorial: Are CFLs really a bright idea?
Compact fluorescent lamps were in the news recently when U.S. legislators passed a Bill that mandated energy-efficiency standards light bulbs must meet by 2014.

The Bill would make it impossible to sell the incandescent bulbs we have today. Coincidentally, EC&M Magazine, a publication for electrical contractors, published letters to the editor expressing alarm that legislators are enacting laws favoring CFLs. “I am as much for greening the world as anyone,” said one letter writer, who then pointed out numerous problems with CFLs, before concluding that, “mandated stupidity is not the way to go.”

It is interesting that electrical contractors, who should know a thing or two about working with bulbs of all kinds, would not be enthralled with CFLs. One issue the EC&M letter mentioned was that CFL actual lifetime can be far less than what ratings would lead consumers to believe. I tend to agree with the letter writer because of my own experience with these bulbs. I installed one in my garage that cost three times as much as an equivalent incandescent. It was dead after just six months of occasional use, though CFL makers advertise lifetimes that are eight times longer than those of incandescent lamps.

I decided to get some answers. So I spoke with a fluorescent-systems engineer at GE about how CFL makers come up with lifetime ratings. It turns out that the median of the distribution curve for all lamp lifetimes (in other words, where 50% of the lamps die) is defined as the lamp life. Even incandescent bulbs are rated this way and have been since the days of Edison.

GE says the spread of CFL lifetimes is a Weibull distribution though with relatively few bulbs on the infant mortality tail. Still, only 50% of bulbs will give the life listed on their packaging. There is another caveat in how this lifetime curve data get measured. It is through an ANSI standard procedure that powers sample bulbs on for 3 hours and off for 20 minutes at room temperature. This test in no way resembles the situation in my garage. There I was more likely to flip on the light for just a few minutes several times a day, and temperatures could vary from below freezing to 100°F.

Could temperature changes like this diminish bulb life? Cold temperatures shouldn’t, says GE, but higher temperatures might. And what about short duty cycles? That’s a relatively important issue as consumers install timers and other energy-saving devices that shut off room lights automatically a few minutes after occupants leave. My GE contact says the company doesn’t have a lot of data on this question, but admits some studies suggest CFL life drops with quicker duty cycles.

Energy Star tests would tend to confirm this impression. Bulbs earning Energy Star ratings must pass a fast cycling test with periods consisting of 5 minutes on/5 minutes off. But the bulb need only last half as long as its rated life under these conditions to earn an Energy Star rating.

All in all, I am not rushing out to buy more CFLs. I would rather wait until 2010 for GE to introduce the production version of its highefficiency incandescent lamp. GE is showing a prototype of the bulb now, though with frosted glass so you can’t make out the details of the filament. The HEI promises to give the same efficiency as CFLs, and do so without using 5 milligrams of mercury.

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PREVIOUS COMMENTS :
     
I''m waiting for LEDs to replace the incandescents and CFLs.
BY: waynehom - 1/28/2008 10:55:22 AM
     
Thanks for the confirmation. I have installed about 40 of these bulbs in the past year and have a pile of about 20 dead ones
BY: mjbeane - 1/28/2008 11:44:25 AM
     
There is irony here. Recall that industry went to great lengths to eliminate mercury from tilt switches and other products. Most states put programs in place to retrieve mercury switches from old cars so the mercury didn''t enter the waste stream. Now you will have great numbers of CFLs going into land fills, at least until the process of recycling them becomes a no-brainer, as with some sort of widespread curbside program. CFL makers argue that the amount of mercury in an individual bulb is tiny. True enough, but where you were talking one or two vehicles per household with mercury switches going into the scrap heap, you are talking a dozen or more bulbs/household going in on a more frequent time frame. It adds up, as they say.
BY: Lee_Teschler - 2/13/2008 2:06:12 PM
     
I learned something about how bulb life is rated - thanks. However, the author''s conclusion seems to be inconsistent with the facts the author learned and presented. So he had a CFL fail early - so have I with incandescents. Cost is really no longer a factor, since one can now buy CFLs at a price that will allow payback in a matter of months if they are used regularly. By waiting until 2010, he will continue to be part of the problem and cost himself more money. Rating is related to not paying attention to the facts he presented, and ignoring lots of other facts not presented. Yes, CFLs are not perfect, but way ahead of other alternatives at this time. Mercury is not even a valid argument since coal burning power (largely used in USA) puts mercury into the atmosphere - CFLs reduce this. I have had few problems with CFLs - less than incandescents.
BY: dennisdu - 1/28/2008 11:56:21 AM
     
Green is good, if it stays green. If you listen to all sides, CFL,s are boon or bust. If you listen to most in Congress, they will be hard pressed to explain what they voted for. The irony is that it would be so much harder to sell the Compact Fluorescent bulbs if they were called the real thing, namely Mercury Vapor lights. I will not take sides with cost, life or aesthetics. I will urge you to remember that not long ago, Mercury pollution was and still is, our principal concern. I am not a chemist, but we should ask the question: where are we going to put the average 105 milligrams of Mercury and derivatives at the end of life. Have we forgotten, Mercury poisoning, birth defects, dead fish in rivers, recent toys recalls etc. What do we really know about the fluorescent dies and filters released when broken. Or is it perhaps that we know enough to fear mentioning Yes, power plants also pollute but we have some control over single point sources, but almost no recourse of the broken bulbs in the thrash. Has the EPA fallen asleep at the switch ? Best regards for a concerned citizen.
BY: Peter_ronay@Datascope.com - 1/28/2008 3:02:16 PM
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