Unlikely Film Star: Thermic Lance
The recent film, The Bank Job, based on an actual 1971 bank-vault robbery in London, had a costar that really lit up the screen: a fiery thermic lance that sliced through concrete, rebar, and vault steel to get the crooks into the vault.
Also known as
a burning bar, the
thermic lance relies on high-temperature
combustion of iron to burn its
way through metal and even concrete.
The lance is typically a 10 to 30-ft iron
or mild-steel tube filled with iron-alloy
wires. Magnesium or aluminum in the
mix can bump the flame temperature
from 5,400 to 8,000°F.
One end of the lance is attached to
an oxygen tank. The flow of gas creates
a combustion-friendly environment,
with the metal itself as one of the reactants.
The robbers used a welding torch
to get the metal glowing, although many
of today’s systems use a self-contained
electrical arc.
Once the reaction is underway, the high-temperature flame can shoot
sparks and molten metal up to 6 ft from
the end of the lance, depending on the
oxygen’s flow rate.
This flame easily cuts through steel,
which melts at around 2,700°F. The
lance’s temperature is even higher than
the 4,500°F needed to melt concrete,
making the lance an ideal tool for tackling
concrete with steel-reinforcing
bars. However, the lance is more suited
to boring 2-in. holes than slicing a clean
line through concrete. Cutting a 2-in.
hole in a standard 18-in.-thick vault
wall can take up to 3 hr. And a job that
size would require several lance reloads
and additional oxygen as both are consumed
by the flame.
Since the 1970s, newly constructed
vault walls have slimmed to as little as
3 in., but concrete formulations can
now be 10 times stronger, making cutting
even slower. Other innovations
such as glass layers and heat-wicking
liners to resist melt-through may foil
today’s bank robbers. And electronic
advances like automatic sprinklers,
motion detectors, and closed-circuit
cameras that didn’t exist in 1971 present
further obstacles to modern-day
heists.