Original Publish Date : 9/28/2006
Surface modeler makes multisided patches
The FreeDimension modeler for conceptual and industrial design differs from standard surfacing software by making multisided patches using a patentpending N-Sided Surface technology.
FreeDimension's six and seven-sided patches align perfectly on feature curves and boundaries of a car object.

FreeDimension's six and seven-sided patches align perfectly on feature curves and boundaries of a car object.


FreeDimension handles difficult design tasks such as converging six fillets of differing radii with different setbacks. It created an interior blend comprising a single, 12-sided patch.

FreeDimension handles difficult design tasks such as converging six fillets of differing radii with different setbacks. It created an interior blend comprising a single, 12-sided patch.


A simple object has points, handles, and ribbons that affect the object's shape. Pulling the ribbon (upper right) causes that area of the surface to get larger. Twisting the ribbon (lower left) curls the surface near it.

A simple object has points, handles, and ribbons that affect the object's shape. Pulling the ribbon (upper right) causes that area of the surface to get larger. Twisting the ribbon (lower left) curls the surface near it.


A hairdryer design included a fillet that dissipated at one end. The number of points, handles, and curves was reduced without really changing the geometry, which yielded a better-looking object.

A hairdryer design included a fillet that dissipated at one end. The number of points, handles, and curves was reduced without really changing the geometry, which yielded a better-looking object.


It replaces the more conventional foursided Bezier and Nurbs surfaces found in what's sometimes called "square modeling." The multisided approach helps designers get their creative juices flowing because it closely mimics how users typically work when sketching concepts with pencil and paper.

The software lessens the burden of laying-out patch networks to build up objects. Patches easily fit expected configurations of object features. Users can, for instance, simply make a triangular patch instead of shoehorning rectangular patches to fit a triangular region. Better yet, designers don't have to think in terms of patches at all and instead can focus on the feature curves of objects. That's because N-sided patches align easily with an object's natural features. And there are no collections of subpatches lurking underneath main surfaces.

The software's design flexibility makes trimming patches less important, although the facility is available. Far fewer patches are required for typical designs. An example comes from a difficult design that involved a vertex blend with six fillets of varying radii and setbacks meeting the vertex. To handle the blend, the software generated an interior blend comprising a single, 12-sided patch. This would be exceedingly difficult with a conventional modeler.

Surface input comes from curve creation and tangent "ribbon" (lofted surface) manipulation, with many supporting operations such as global deformations, reflections, snaps, and constraints. Users generate curves by defining points and so-called "handles" or tangent vectors in space. This is similar to the Adobe Illustrator method except it's in 3D. Designers can use any number of points and handles on curves without worrying about ripple effects on other boundaries, a potential problem with Nurbs curves.

Ribbons are defined by "surface handles" or cross tangents to the curve that control the slope of the surface. Aligning surface handles from two adjoining patches provides G1 (tangential) continuity between patches.

FreeDimension is essentially a surface modeler but it can calculate volumes when surfaces enclose them. A B-spline surface converter outputs standard surfaces. Also, the software accepts SketchUp models and outputs to OBJ, STL, and IGES polygon files as well as Nurbs. The program creates compact databases, which hold data such as points, tangent vectors, and pointers from the face. And user interaction is optimal because the computation order is linear in the number of features added (plotting algorithm speed against an increasing number of features would produce a straight line).

In a recent application, a hairdryer design included a rather challenging fillet that dissipated at one end. After putting together the hairdryer body, I simplified the design reducing the number of points, handles, and curves, without really changing the geometry. This yielded a betterlooking object that consisted of only three other patches. The entire body half contained only 10 patches. In that regard, FreeDimension actually rewards users for "thinking simple."

There are a few minor problems with the software. For one, it does not include a true subdivision feature. This lets users drop curves across any face, but the resulting subdivided surfaces no longer matches the original one. This encourages designers to rough in entire objects before fine-tuning. Not a bad habit overall, but some users may find it annoying. The company is working on including the feature. Also, it would be helpful to have a button for creating perfectly circular curves.

FreeDimension is easy to learn because of its few fundamental inputs. The online help with video support is useful. However, the program needs better documentation. The biggest hurdle for novices is adapting to a new way of thinking about design, that of controlling surfaces from curves, handles, and ribbons. But after users clear that hurdle, they can find surprising new design methods.

FreeDimension comes from FreeDesign Inc., 1700 Kylie Dr., Suite 120, Longmont, CO 80501, (303) 956-1158, www.freedesign-inc.com

— Kun Gao
Kun Gao is a surface-design consultant and can be reached at kungao2001@yahoo.com.

Rate / Comment on this Article

Post a comment

Be the first to comment on this article

Login to post a comment
DARwIn IIIx Soccer Playing Robot
DARwIn is a fully autonomous humanoid robot capable of bipedal walking and performing human like motions. Developed at the Robotics & Mechanisms Laboratory (RoMeLa) at Virginia Tech, DARwIn is a research platform for studying robot locomotion and autonomous behaviors, and also the base platform for Virginia Tech’s entry to the RoboCup competition. DARwIn IIIx, the latest in the DARwIn series...
Cine-Digitar 1.33x Anamorphic Lens
Home cinema has finally caught up to Hollywood, and Schneider Optics makes it possible. The Cine-Digitar Anamorphic 1.33x Lens System enables 16:9 digital projectors to fill the entire height and width of 2.35:1 format screens with cinema-quality images, eliminating the letterbox black bars that typically frame the image when a 16:9 projector with a conventional lens projects a Cinemascope movie....
Seismic Protection System
While woodframe structures have historically performed well with regard to life safety in regions of moderate to high seismicity, these types of low-rise structures have sustained significant structural and non-structural damage in recent earthquakes. This NEESWood project, funded by the National Science Foundation, seeks to take on the challenge of developing a seismic design philosophy that will...
Friction Pendulum Sliders
At Colorado State University, Prof. John van de Lindt has applied a base isolation system to a light-frame wood building for shake-table testing. The test structure is supported on a base isolation system consisting of four sliding bearings. The bearings are friction pendulum system (FPS) bearings that isolate the building from the earthquake ground motion by allowing the building to “slide” laterally...
Earthquake Shake Table
At Colorado State University, civil engineering professor Dr. John van de Lindt conducted a series of earthquake shake table tests of a half-scale two-story residential building with an integrated one car garage as part of a National Science Foundation funded NEESWood project task related to seismic protection systems. The overall goal of that task is to enable applications of protective systems...
The blame game
I feel there was a glaring omission in Mr. Berke's May 25, 2006 column titled "For lack of a guard, a severed hand" — personal responsibility.
Shake, rattle, and modal analysis
FEA can be a useful tool for sizing up resonance problems.
Biomimetics could hold a key to next-generation body armor
Who would have thought that your wife's jewelry holds the secret to better body armor?
What's a mechatronics technician?
When Keith Campbell muses about industrial education, his thoughts go back to his uncle Ralph.
The meaning of bearing life
How long will a bearing last? Standardized life equations help to answer.
Engineering an ad
How do you convince a doubting public your truck is tough? You show them.
Tricked-Out Trucks
Stylists and engineers are exploring new ways to personalize pickup trucks, the best-selling type of vehicle in the U.S.
Tom-Thumb turbines power radio-controlled jets
Engineers have managed to shrink the modern jet engine until it is small enough to fit in model planes.
Engineering in India
Here’s a snapshot of the Indian engineers who increasingly compete for global manufacturing work.
Gulliver's Engines
Shrinking full-scale engines to pocket size is no small feat.
PRODUCT SEARCH
Powered by
SEARCH THE PLASTICS WEB™
Powered by
FORUMS
What’s Tough About Training
Very good. So vo/tech students are still getting hands on apprenticing. What about 4yr B.S. engineering students? Anybody still do that?

The effects of economic turmoil?
The news is full of market uncertainty, tight credit, and falling interest rates. Has the economic turmoil affected your work? Are you taking even more...

Design Royalties
I was hired at my current position to maintain our machines. Outside of my general job duties I have built a new machine (with company funding) to...

Trustworthy engineer needed
Friends of mine have invented a clever, modular emergency shelter. They need a trustworthy engineer to make a 3D model of to make a prototype....

Dog clutch manufacturers
Can anyone recommend a reliable supplier for a part like the one shown here or on page 57 of Machine Design's Sept. 25 issue? Any suggestions greatly...